New Energy Stator and Rotor Core Rapid Prototyping Solution

Motor core lamination prototyping is a key part of the development process for many motors. We provide our customers with the highest quality motor prototype stack services. Our experienced team has extensive experience designing and manufacturing custom motor laminations of any size or shape.

Our prototype core lamination stacking services include mold design, precision laser cutting and wire cutting. With our wide range of services, we can guarantee you find the perfect solution for your needs.

Rapid prototyping is a cost-effective method of producing prototype laminates in a variety of materials. These materials can include 0.05MM/0.1MM ultra-thin silicon steel, etc. With rapid core prototyping capabilities, our customers can receive rapid feedback on their designs before entering full production runs.

With many years of experience, Youyou Technology can process stators and rotors of any shape. You can start processing after drawing the drawings. The operation is simple, no mold opening is required, ultra-high precision, extremely fast proofing, and no post-processing. It is suitable for proofing in the development stage of new products. , as well as small batch production of complex porous models.

Prototyping Motor Lamination Stacks

Rapid prototyping manufacturing is an economical and efficient method used to produce motor stamping prototypes of various materials, including cobalt alloy, cold-rolled silicon steel, nickel alloy, silicon steel, and other diverse materials. With this rapid prototyping technology, our customers can quickly obtain design feedback and accelerate the product iteration and optimization process before proceeding with full production.

wire EDM motor core lamination

Wire EDM lamination

Wire EDM cutting is a reliable and cost-effective method to produce motor lamination prototypes. This technology utilizes electrical discharge machining (EDM) to cut the laminates and weld them together in a permanent bond. Wire EDM lamination offers many advantages, such as high accuracy, repeatability, low cost, and minimal tool wear.

wire EDM motor core lamination

Laser Cutting Lamination

Laser-cutting motor lamination is an advanced technology for rapid prototype motor lamination. This method of manufacturing motors allows for greater flexibility and accuracy in production. We can quickly and efficiently create precise shapes from various materials through laser cutting. Meanwhile, it produces small burr-free edges with no material loss.

OUR SERVICES

Why Choose Our Prototyping Motor Lamination Stacks Services?

We can provide custom solutions for any lamination needs. Besides standard motor stator and rotor lamination, we can also produce customized laminations.

Quickly produce high-quality motor core samples within 24~48 hours

Significantly reduces production time and costs

Provides greater flexibility, making design changes easier and more efficient

High precision, high consistency, no need for secondary processing. Reduce errors and waste and be greener

Use computer-aided design (CAD) software to create a 3D model of the motor core, then use laser cutting and wire cutting to create a physical prototype

Our team is available 24/7 to answer any questions you might have. We are backed by a 100% satisfaction guarantee, which means we’re committed to providing you with the best possible service.

Materials Used In Prototyping Motor Lamination Stacks

Silicon steel is regarded as an excellent option for electrical steel lamination prototypes. It not only has good corrosion resistance, is lightweight and has high strength, but its good conductivity ensures efficient application in complex electrical systems.

Non-oriented silicon steel materials with a thickness of 0.10/0.20/0.35MM are also very suitable for making prototype laminations due to their excellent tensile strength, durability and excellent electrical properties, showing a high degree of applicability.

As for nickel alloys, their high corrosion resistance, excellent electrical conductivity and relatively low cost make them ideal materials for prototyping laminates, which, combined with their ease of forming, further enhances their usefulness in this field sex.

Need to prototype electric motor lamination stack?

As a motor lamination manufacturer located in China, we focus on the production of fast response and high-quality motor stator and rotor laminations. We specialize in providing prototype production services for various types of motors, including DC motors, AC motors, synchronous motors, asynchronous motors, reduction motors, stepper motors, and servo motors. With the help of our professional capabilities, your motor lamination prototype design will become both efficient and economical, easily achieving the transformation from concept to reality.

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